ELKAT Projects

Application: Design, Supply and Fabrication of 4 Pressured Vessels, Hot Water and Air Receivers

The scope of work consisted of the following :
• Detailed Engineering
• Procurement of materials
• Prefabrication of the tanks and their components
• Inspection and Testing according to EN and PED 2014/68/EU

Location : Grudziadz, Poland

Application: Design, Supply and Fabrication of 2 Pressured Vessels

The scope of work consisted of the following :
• Detailed Engineering
• Procurement of materials
• Prefabrication of the tanks and their components
• Inspection and Testing according to EN and PED 2014/68/EU
• Transportation and Erection

Location : OAKA, Athens, Greece

Application: Supply, Fabrication and Erection of 3 Storage Biogas Tanks for Argos

The scope of work consisted of the following :
• Detailed Engineering
• Procurement of stainless steel materials
• Prefabrication of the 3 tanks and their components
• Transportation and Erection of the tanks and the relevant Biogas equipment

Location : OAKA, Athens, Greece

Application: Prefabrication of Bop Piping (PL Grudziadz)

The scope of work consisted of the following :
• Piping Prefabrication of CS with the following ranges:
– CS: max diameter 18”, thk. 10mm, max thk: 14,2mm, diam. 14”
• BUTT WELDS range from 1/2” to 18”
• Inspection and Testing
• More that 6.000 of welding diameter inches

Location : Grudziadz, Poland

Application: Erection of Bop Piping (PL Grudziadz)

The scope of work consisted of the following :
• Piping Erection of CS, SS316L with the following ranges:
– CS: max diameter 18”, thk. 10mm, max thk: 14,2mm, diam. 14”
– 316L: max diameter 8”, max thk: 6,3mm
• BUTT WELDS range from 1/2” to 18”
• Inspection and Testing
• More that 15.000 of welding diameter inches”

Location : Grudziadz, Poland

Application: Erection of a New Unit – Peppa4

The scope of work consisted of the following :
• Piping Erection from 1/2” to 8” CS & SS piping, including Tie-Ins
• Hydraulic tests
• Installation of Equipment 90 Ton
• Erection of Steel Structure 36 Ton

Location : Patra, Greece

Application: Prefabrication of Large Bore Steel Piping (Komotini CCPP)

The scope of work consisted of the following :
• Piping Prefabrication of CS (Gr.B & Gr.C) and SS with the following ranges:
– CS: max diameter 30” (thk. 12,7mm), max thk: 59,51mm (diam. 16”)
– SS: max diameter 18” (thk. 12,7mm), max thk: 17,12mm (diam. 4”)
• BUTT WELDS range from 1” to 28”
• NDT’S and PWHT
• More that 25.000 of welding diameter inches

Location : Komotini, Greece

Application: Erection of Bop Piping (Toplarna Ljubljana CCPP)

The scope of work consisted of the following :
• Piping Erection of CS, P22, P91, SS316L with the following ranges:
– CS: max diameter 28”, thk. 12,5mm, max thk: 45,0mm, diam. 24”
– P22: max diameter 24”, max thk: 12,5mm
– P91: max diameter 10”, thk. 16,0mm
– 316L: max diameter 6”, max thk: 5,0mm
• BUTT WELDS range from 1/2” to 28”
• NDT’S and PWHT
• More that 38.000 of welding diameter inches

Location : Ljubljana, Slovenia

Application: Design, Supply and Fabrication of 7 Storage Tanks

The scope of work consisted of the following :
• Detailed Engineering
• Capacity of Tanks: CS: 1260m3, 461m3, 247m3, 156m3, 113m3, SS: 108m3x2
• Procurement of materials CS & SS
• Prefabrication of the tanks and their components
• Inspection and Testing according to EN

Location : Protos, UK

Application: Design, Construction and Erection of 3 Tanks

The scope of work consisted of the following :
• Detailed Engineering
• Dimension of each Tank D=20m, H=14m
• Procurement of materials
• Prefabrication of the 3 tanks and their components
• Transportation and Erection of the tanks

Location : Patra, Greece

Application: Supply, Fabrication & Erection of 3 Storage Tanks

The scope of work consisted of the following :
• Detailed Engineering
• Capacity of Tanks: CS: 2360m3, SS: 2360m3, SS: 173m3
• Procurement of materials CS & SS
• Prefabrication of the tanks and their components
• Inspection and Testing according to EN
• Transportation and Erection of the tanks

Location : Agios Nikolaos, Voiotia

Application: Prefabrication of Large Bore Steel Piping for Agios Nikolaos CCGT II

The scope of work consisted of the following :
• Piping Prefabrication of CS, P11, P22, P91, SS316L with the following ranges:
– CS: max diameter 24” (thk. 9,52mm), max thk: 38,1mm (diam. 12”)
– P11: max diameter 26”, max thk: 19mm
– P22: max diameter 20”, max thk: 9,52mm
– P91: max diameter 34” (thk. 12,7mm), max thk: 66,7mm (diam. 18”)
– 316L: max diameter 6”, max thk: 7,11mm
• NDT’S and PWHT
• More that 27.000 of welding diameter inches

Location : Agios Nikolaos, Voiotia

Application: Tanks & Vessels, Pipelines, Fire Fighting, Electrical, Instrumentation

CHANIA DEPOT TERMINAL UPGRADE
The scope of work consisted of the following :
• Erection of Two ( No2 ) Vertical Tanks according to API 650
• Erection of New JET A1 Flash Tanks
• Prefabrication and Erection of New Pipelines
• Prefabrication of new Marker / Coloring System
• Prefabrication of new Additives
• Installation of new Fire Fighting System
• Civil Works
• Electrical Works including Electrical Panels, Cabling, Cable trays and Piping
• Instrumentation Works, including Tank Gauging, High Level Alarm System
• Installation of a new PLC/ESD/Control System for the Control of the terminal
• Development of a new SCADA System
• Τesting and commissioning of the complete terminal

Location : Chania, Crete

Application: Truck Loading

MARINE GASOIL (MGO) TRUCK LOADING SKID
Provision of a complete Marine Gasoil Truck Loading Skid including:
• Detailed Engineering
• Prefabrication
• Testing
• Installation
• Commissioning/ Start up for Chania Coralenergy’s Depot

Location : Chania, Crete

Application: Truck Loading

DIESEL TRUCK LOADING SKIDS
Provision of a complete Diesel Truck Loading Skid including:
• Detailed Engineering
• Prefabrication
• Testing
• Installation
• Commissioning/ Start up for Petrolina’s (LINA Terminal) in Larnaca

Location : Larnaca, Cyprus

Application: EPC/ Tank, Vessels & Piping

ERECTION OF NEW BOILER HOUSE 60 TN/H
• Engineering
• Prefabrication
• Erection
• Supply,
• Installation
• Testing
• Commissioning / Start Up of a complete new Boiler House

Location : Farsala, Greece

Application: Truck Loading

JET A1 TRUCK LOADING AND UNLOADING SKIDS
ELKAT has signed a Contract Agreement with Larnaca Aviation for the
• Detailed Design
• Prefabrication,
• Supply
• Shipping
• Ιnstallation
• Testing
• Commissioning
• MID Approval and Verification
• Handover to operation three ( No 3 ) Bridger JET A1 Unloading Skids and four ( No 4 ) Fueller JET A1 Loading Skids

Location : Larnaca, Cyprus

Application: Truck Loading

LAFS TERMINAL AUTOMATION SYSTEM (GSI Terminal Automation Software)
ELKAT has signed a Contract Agreement with Larnaca Aviation for the Development and Integration of a new Terminal Automation Software (TAS) including but not limited to the following
• Access Control of Depot (Drivers, Vehicles, Employees and Visitors)
• Stock Controlling and Balancing
• Product Reconciliation
• Gain or Losses
• Product Movements
• Tank Farm Monitoring
• Truck Loading Management
• Reporting
• Loading Assignments
• Bay Allocation
• Transaction Management
• Contract Management

Location : Larnaca, Cyprus

Application: Vessels, Filtering Systems, Pipelines

LAFS JET A1,FILTRATION, PUMPING AND SAMPLING SKIDS 
ELKAT has signed a Contract Agreement with Larnaca Aviation for the Design, Prefabrication, Installation and Commissiong/Handover to Operation of JET A1
• Filter Water Separators
• Fueller Pumping Station
• Sampling Stations
• Test Rig Sampling Station
• Tank Farm Sampling Station
• Filter Sampling Stations

Location : Larnaca, Cyprus

Application: Tanks, Pipelines, Electrical, Instrumentation, Steam System

HEAVY FUEL OIL (HFO) PERAMA TERMINAL UPGRADE 
The Scope of Work consisted of the following
• Piping Erection
• Tanks’ Maintenance and Insulation
• Tank’s Steam Coils
• Steam Piping Erection
• New Boiler House
• Heat Trace Piping System
• Piping Insulation
• Electrical Works
• Electrical Panels Supply and Installation
• Instrumentation Works
• Civil Works

Location : Perama, Athens

Application: Barge Loading/Unloading

HEAVY FUEL OIL (HFO) / MARINE GASOIL (MGO) BARGE LOADING AND UNLOADING METERING SKIDS 
• Detailed Engineering
• Flow Calculations
• Prefabrication
• Testing & Certification
• MID Verification and Approval
• Installation
• Commissioning / Start up
• Handover to Operation

Location : Perama, Athens

Application: Piping

TEMPORARY PIPELINE JETTY FOR PERAMA TERMINAL 
In Perama, Athens,due to the new Jetty to be delivered to Oil Companies for operation, a temporary Jetty shall be erected in order to support Oil Companies during teh transition period. Project included
• Piping Prefabrication
• Piping Erection according to Project’s Specifications
• More that 12.000 of welding diameter inches
• More than 2.000 meters of piping
• Tie in points
• Fire Fighting System
• Testing and commissioning of all pipelines according to Project’s Specifications

Location : Perama, Athens

Application: Detailed Design

DETAILED DESIGN / ENGINEERING FOR VASSILIKOS EXPANSION PROJECT 
Petrolina Holdings LTD decided to expand the Vassilikos Oil Terminal. ELKAT has been assigned to deliver the following :
• Basic / Conceptual Design
• Detailed Engineering
• Permits Acquisition
• Civil Works
• Tank’s Design according to API 650
• Product Piping Design, Calculations and Stress Analysis
• Additives System Detailed Design
• Fire Fighting System Expansion
• Truck Loading System Design
• Terminal Operation Philosophy Design
• Access System
• Electrical Design
• Instrumentation Design
• Integration with existing Facilities

Location : Vassilikos, Cyprus

Application: Piping

NEW PIGGABLE PIPELINES
• Piping Prefabrication
• Piping Erection according to Project’s Specifications
• Prefabrication of Pick Traps
• Modification of existing pipelines to piggable pipelines
• Site Acceptance Tests
• Integration of two Oil Terminals for parallel operations through manifolds and tie in points

Location : Perama, Athens

Application: Detailed Design

DETAILED DESIGN / ENGINEERING FOR  LARNACA AIRPORT JETA1 TERMINAL
LAFS (subsidiary of Petrolina Holdings LTD ) decided to build a completely new JET A1 within the boundaries of the new airport for the construction of tanks for the storage and management of aircraft fuel . ELKAT was chosen by LAFS after a tender procedure and the relevant agreement for the following
• Detailed Engineering
• Civil Works
• Road’s Design
• Building’s Design
• Rainy and Oily System Design
• Tank’s Design according to API 650
• Product Piping Design, Calculations and Stress Analysis
• Fire Fighting Design
• Truck Loading & Unloading Design
• Access System
• Electrical Design
• Instrumentation Design
• Tender’s Package Preparation
• Material Requisitions and Specifications Preparation

Location : Larnaca, Cyprus

Application: EPC

Design, Supply and Installation of Terminal Management System for Kalochori Depot
ELKAT SA has been assigned from JETOIL – MAMIDOIL to develop and operate a new Fuel’s Automation System according to Greek’s Legislation requirements including:
• Project Management
• Integration to 3rd Party Systems
• Detailed Engineering

Location : Kalochori, Salonica

Application: EPC

NEW TANK GAUGING SYSTEM FOR 25 FUEL TANKS
• Project Management
• Detailed Engineering
• Procurement Services
• Preparation of Tender Documents
• Supply of Tank Gauging System
• Tank’s Modifications for Tank Gauging System ( Stilling wells, Access Stairs and Platforms, Nozzles)
• Installation of Tank Gauging Systems
• Instrumentation Works
• Mechanical Works
• Commissioning / Start Up
• Integration to 3rd Party Systems

Location : Kalochori, Salonica

Application: Tank Gauging

NEW TANK GAUGING SYSTEM AND HIGH LEVEL ALARM SYSTEM FOR 15 FUEL TANKS
• Project Management
• Detailed Engineering
• Procurement Services
• Tank’s Modifications for Tank Gauging System
• Installation of Tank Gauging and HLA Systems
• Instrumentation Works
• Commissioning / Start Up

Location : Perama, Athens

Application: EPC

ERECTION OF NEW REFINARY PLANT
A new complete Plant for Margarines and Special Fats has been delivered to operation from ELKAT including the following :
• Extension of Existing Design
• Project Management
• Piping Erection Stainless Steel 316
• Steam Piping Network
• Insulation Works
• Electrical Works
• Instrumentation Works
• Process Control
• Explosion Proof Installations
• Clean Area Installations
• Commissioning / Start Up

Location : Jeddah, Saudi Arabia

Application: Utilities, Fire Fighting – Sector: EPC Contractor

Detailed Engineering and Supply of special INOX supports for Malliakos Kleidi Tunnels Fire Detection System
Supply, Construction and commissioning of Fire Fighting System for Malliakos Kleidi Tunnels (T1,T2,T3)

Application: Piping, Tanks & Vessels – Sector: Steel Industry

Erection of new Tank for Pure Νitric Acid
Construction of new Pipe Network  for Deioanized Water

Application: Filtering Systems – Sector: EPC Contractor

Construction and Installation of Exhaust Gas Ducts

Application: Tanks & Vessels

ERECTION OF NEW 62 OIL TANK ACCORDING TO API650 
ELKAT has been assigned and delivered succesfully the following :
• Design according to API650
• Prefabrication
• Erection
• Testing
• Handover to operation of a new Oil Tank Farm, consisted of Sixty Two (No 62) Vertical Tanks xxxx000 m3 each for our customer AFIA INTERNATIONAL (SAVOLA GROUP) in Jeddah, Saudi Arabia

Location : Jeddah, Saudi Arabia

Application: Tanks & Vessels

ERECTION OF NEW 50 NEW STAINLESS STEEL 316 VESSELS
ELKAT has been assigned and delivered succesfully the following :
• Design according to API650
• Prefabrication
• Erection
• Testing
• Handover to operation of a new Oil Tank Farm, consisted of Fifty (No 50) Vertical Tanks xxxx000 m3 each for our customer AFIA INTERNATIONAL (SAVOLA GROUP) in Jeddah, Saudi Arabia

Location : Jeddah, Saudi Arabia

Application: EPC

NEW AYTOMATED PRODUCTION SYSTEM
• Detailed Engineering
• Equipment & Material Supply
• Mechanical Works
• Electrical Works
• Instrumentation Works
• Control (PLC System)
• Commissioning / Start up

Location : Oinofita, Greece

Application: Power & Gas

NEW CLEAN DIESEL DISTRIBUTION SYSTEM
Supply & Construction of complete clean Diesel Distribution system (Tanks, Pump Stations & Filtration Units) for 2 new Gas Turbines

Location : Santorini, Greece

Application: Fire Fighting

TEMPI TUNNESL FIRE FIGHTING SYSTEM
Siemens Greece has assigned ELKAT SA under a Tender Procedure, the supply, installation, testing and commissioning of the mechanical & electrical installation for the Fire Fighting System of the Tunnel Tempi Project
Scope of Work consisted of the
• Project Management
• Material submission for approval
• Equipment and Material’s Procurement
• Piping Erection
• Equipment’s Installation
• Factory Acceptance Test
• Site Acceptance Tests
• Performance Tests
• Pump Stations’ Engineering
• Pump Stations Construction

Location : Tempi, Greece

Application: Piping, Fire Fighting – Sector: Steel Industry

Expansion of kerozene pipe networks
Supply and Installation of Fire Fighting Network

Application: Piping, Metering Systems – Sector: Steel Industry

Construction of new Pipeline for Sodium Hydroxide
Supply & Installation of Natural Gas Meters

Application: Power & Gas – Sector: Food Industry

Detailed Engineering
Supply, Construction & Installation of new Economizer in an 18 ΤΝ/Η STANDARDCESSEL steam boiler

Application: Special Welding Operations – Sector: Steel Industry

Revamping of the rotaring kiln Π/Κ1
Revamping of the rotaring kiln Π/Κ2

Application: Power & Gas – Sector: Cable Industry

Supply & Installation of Natural Gas Piping Network

Application: Filtering Systems – Sector: Cement Industry

Supply and Installation of new Exhaust Gas Pipe

Application: Power & Gas – Sector: EPC Contractor

Supply and Installation of gas and exhaust network of melting furnace

Application: Maintenance – Sector: Cement Industry

Maintenance, Inspection and Repair of Milaki Cement Facility

Application: Maintenance

Continuous Maintenance of main Equipment & Supplementary Systems of Power Plant Unit
ELKAT has undertaken and delivered succesfuly the large scale project of Preventive Maintenance of the new Powerplant Unit in AHS KARDIAS for 15 months

Location : Ptolemaida, Greece

Application: Tanks & Vessels – Sector: Energy

Revamping of 8 Heavy Fuel Tanks for Rhodes Power Plant

Application: Tanks & Vessels – Sector: Oil Industry

Revamping of Lubricant Tank ΤΚ-504
Inspection, Maintenance, Repair of 11 Fuel Tanks according to API 653

Application: Power & Gas – Sector: Food Industry

Installation of new Steam Generator

Application: Tanks & Vessels, Piping – Sector: Oil Industry

Revamping of T3 Fuel Tank in Coral Perama Terminal
Modification of Oil Pipe Networks

Application: Equipment installation – Sector: Steel Industry

Installation of Exhaust Heat Exchanger

Application: Metering Systems

Supply, Construction and commissioning of Truck Loading Bay & Blending Skid in Chania Terminal
Provision of a complete Truck Loading Bay/Blending System including
• Detailed Engineering
• Prefabrication
• Provision of a complete Truck Loading Bay/Blending System including
• Detailed Engineering
• Prefabrication
• Testing
• Installation
• Instrumentation Works
• Electrical works
• Piping Works
• Upgrading
• Commissioning/ Start up for Chania Coralenergy’s Depot

Location : Ptolemaida, Greece

Application: Piping

Installation of new bypass pipelines for all Oil companies (Shell, Cyclon, Jetoil) in Perama Athens jetty
In Perama, Athens,due to the new Railway Project, all Jetty Pipelines for Oil and Chemicals Products were transered to a new underground position. ELKAT delivered succesfully teh following
• Piping Prefabrication
• Piping Erection according to Project’s Specifications
• More that 15.000 of welding diameter inches
• More than 1.000 meters of piping
• Tie in points
• Fire Fighting System
• Testing and commissioning of all pipelines according to Project’s Specifications

Location : Perama, Greece

Application: Piping – Sector: Energy

Supply and Installation of new Fuel Pipeline for TCP Andros

Application: Piping – Sector: Oil Industry

Inspection & Maintenance of subsea unloading fuel pipeline in Kavala terminal

Application: Fire Fighting – Sector: Gas Industry

Supply and Installation of new Fire Fighting System in Aspropirgos Terminal

Application: Tanks & Vessels – Sector: Oil Industry

Revamping of T-3 Tank in Porto Lagos terminal

Application: Piping – Sector: Energy

Installation of new pipe networks in Corinthos Power Plant

Application: Piping – Sector: EPC Contractor

Supply and Installation of Additives network system in Coral/Avin  Fuel Depots

Application: EPC

Perama Terminal Upgrading
Jetoil / Mamidoil has come to agreement with our company for their existing Terminal revamping including the following
• Design / Detailed Engineering
• Tank Maintenance
• Piping Prefabrication and Erection
• Pumping Station Revamping

Location : Perama, Greece

Application: Metering Systems

Truck Loading System & Biodiesel Blending Skid in Perama Terminal
Our first Truck Loading Metering Skids have been delivered two our famous customer. Detailed Engineering, Prefabrication, Shipment, Installation, Commissioning / Start Up and Handover to operation are part of our Scope of Work. A complete Biodiesel Metering skid has been delivered additionally, in the upgraded Tank Farm

Location : Perama, Greece

Application: Tanks & Vessels

Erection of Oil Tank 2.900 m3 in Aspropirgos Terminal
We have undertaken and succesfully delivered the following :
• Design according to API650
• Prefabrication
• Erection
• Testing
• Handover to operation of a new Oil Tanks

Location : Aspropirgos, Greece

Application: Tanks & Vessels

Erection of Oil Tank 1.500 m3  in Aspropirgos Terminal
We have undertaken and succesfully delivered the following :
• Design according to API650
• Prefabrication
• Erection
• Testing
• Handover to operation of a new Oil Tanks

Location : Aspropirgos, Greece

Application: Tanks & Vessels

Demolition & erection of new Tank 1.640 m3 in Chania
We have undertaken and succesfully delivered the following :
• Design according to API650
• Prefabrication
• Erection
• Testing
• Handover to operation of a new Oil Tanks

Location : Chania, Greece

Application: Tanks & Vessels

Demolition & Erection of new Tank 550 m3 in Perama Terminal
We have undertaken and succesfully delivered the following :
• Design according to API650
• Prefabrication
• Erection
• Testing
• Handover to operation of a new Oil Tanks

Location : Chania, Greece

Application: Tanks & Vessels

Maintenance, Inspection and Repair of  32 Fuel Tank (7-33 diameter) in Perama terminal
Our customer Shell Greece has assigned ELKAT for the following
• Detailed Design
• Tanks Inspection
• Tanks Maintenance
• Tanks Repair
according to API 653 for thirty-two (No 32) Vertical Fuel and Chemical Tanks

Location : Perama, Greece

Application: Tanks & Vessels

Erection of 3 Tanks  2.500Μ3
We have undertaken and succesfully delivered the following :
• Design according to API650
• Prefabrication
• Erection
• Testing
• Handover to operation
of a new Oil Tank Farm, consisted of Three (No3) Vertical Tanks 2.500 m3 each for our customer PNP Pettas

Location : Patra, Greece

Application: EPC

Erection of Biodiesel Piping Network
A new complete Plant for Margarines and Special Fats has been delivered to operation from ELKAT including the following :
• Project Management
• Piping Erection Stainless Steel 316
• Steam Piping Network
• Insulation Works
• Deodorizer Erection
• Steam Boiler Erection
• Commissioning / Start Up

Location : Patra, Greece

Application: Tanks & Vessels – Sector: Oil Industry

Erection of Oil Tank 2.900 m3 in Aspropirgos Terminal
Erection of Oil Tank 1.500 m3  in Aspropirgos Terminal

Application: Tanks & Vessels – Sector: Oil Industry

Revamping of shielding seels of Τ-769 roof

Application: Power & Gas – Sector: Energy

Revamping of Steam Boiler No9 in ASP Siros
Revamping of Steam Boiler No1 in ASP Kalimnos
Revamping of Steam Boiler No10 in ASP Siros
Revamping of Steam Boiler 6RTAF58 in ASP Siros

Application: Tanks & Vessels – Sector: Cement Industry

Erection of Oil Tank 200 m3